Unlock Precision with Exact Metrology for As-Built Digital Models
In today’s fast-paced manufacturing world, precision and adaptability are key. Exact Metrology offers expert 3D scanning services to create as-built digital models – highly accurate 3D representations (±0.001” for short-range to ±0.08” over 328 feet for long-range) of assets that reflect their current, real-world condition. Whether you are managing complex large-scale operations or require precision during Factory Acceptance Testing (FAT) for smaller systems, as-built models capture any deviations from original designs that occur during construction or assembly. By providing a true-to-life record of the physical asset, digital models ensure improved efficiency, reduce costly rework, and enhance long-term asset management.
What Are As-Built Digital Models?
As-built digital models provide precise 3D representations of physical structures or assets after construction, accounting for all changes or deviations from the original design. Created using advanced 3D scanning technology, these models are essential for industries that require detailed documentation for maintenance, compliance, retrofitting, and long-term asset tracking. Unlike design models, as-built models reflect the actual state of the asset, offering a reliable reference for future upgrades and operational planning.
3D Point Cloud Data of Refinery Piping & Equipment
As-Built 3D CAD Model of Refinery Piping & Equipment
3D Point Cloud Data of Refinery Piping & Equipment
As-Built 3D CAD Model of Refinery Piping & Equipment
In both examples, everything shown in the model has 3D coordinate values for virtually any measurement throughout the plant.
Why Choose Exact Metrology?
• Precise Data You Can Trust: Get accurate measurements that give you confidence in your project decisions and outcomes.
• Minimized Downtime: Benefit from real-time data that simplifies repairs and updates, ensuring your operations keep running smoothly.
• Save on Costs: Ensure your construction aligns perfectly with design, reducing wasted materials and unnecessary labor expenses.
• Significant Time Savings: Depending on the specific project size and complexity, 3D scanning can often reduce measurement time by 50-80% compared to traditional methods. Projects that take weeks can be completed in days, making it ideal for industries needing rapid, accurate as-built models.
• Guaranteed Quality Standards: Rest easy knowing your project will meet strict ISO 9001 standards and pass rigorous Factory Acceptance Testing (FAT) to ensure compliance and precision before delivery.
• Simplify Compliance & Safety: Receive comprehensive documentation to support safety and regulatory requirements, keeping your projects in line.
• Optimized Asset Management: Track your assets efficiently from start to finish, helping you plan better and maximize their value.
• Seamless Team Collaboration: Empower your team with consistent, accurate data that’s accessible on-site or remotely, for smoother workflows.
• Stay Ahead with Digital Twins: Prepare for the future with digital twins that enable real-time monitoring and scenario testing.
Example of an As-Built Model
Industry Applications
Aerospace & Defense: As-built models are critical for both new builds and maintenance of aircraft, naval ships, and submarines ensuring highest quality standards, reducing retrofit times, and extending active duty.
Oil, Gas, & Energy: Digital models offer precise documentation that supports efficient maintenance, streamlined upgrades, and risk mitigation for critical infrastructure, all while ensuring compliance with stringent safety and environmental regulations.
Manufacturing: Investing in as-built digital models gives manufacturers an up-to-date view of assets, enabling accurate planning, seamless upgrades, reduced errors, and improved operational efficiency.
Clean Energy (Hydro, Wind, Solar): As-built digital models guarantee precise installation and maintenance, while supplying accurate data to assess the structural integrity of assets such as wind turbines and dams, ultimately optimizing overall performance.
Traditional Power Generation (Nuclear, Fossil): Essential systems like turbines, boilers, cooling systems, fuel handling, piping, and safety infrastructure benefit from precise installation, optimized maintenance, enhanced safety, and regulatory compliance, all while reducing downtime and improving efficiency through as-built models.
Exact Metrology’s as-built digital models help industries enhance safety, improve operational efficiency, and streamline asset management. These models create the basis for digital twins, enabling advanced monitoring, performance optimization, and adaptation to evolving systems. Partnering with Exact Metrology ensures precision, quality, and future-ready solutions for your industry.
If you would like more information on our reverse engineering and as-built modeling capabilities, please contact us today.
